 |
|
| Overview |
| To achieve a consistent and repeatable product we require a control
system in place, we have a solution for process monitoring and controlling the banbury mixer
which will automate the sequence of steps required in building a batch. |
| Typical solution includes: |
| Polymer Weighing & Feeding Controls |
| Carbon Weighing & Discharging Controls |
| Oil Weighing & Injection Controls |
| Controls for Feed Door, Discharge Door, Ram and
Mixer Motor |
| Mixer Auxiliaries Controls |
| TCU Controls |
| Dust Lub Controls |
| |
| The System offers following Benefits |
| Solution implemented over Standard Siemens PLC
Hardware. |
| Siemens Siwarex Weighing Module ensures High Accuracy
Weighment for Polymer, Carbon & Oil . |
| Feed Forward Controls (Fuzzy) ensures Accurate &
Consistent Weighing for all types of Carbon and Oil. |
| Web Based Reporting provides all details related to
Production, Material Consumption, Quality, OEE etc. in Tabular and Graphical
formats for better Planning and Close Monitoring. |
| Advanced Control Algorithms & Recipe Based Mixing
provides total flexibility for getting desired Viscosity of the compound without
temperature overshoot. |
| Step wise Recipe based Mixing with Provision of
setting Ram Pressure/Mixer RPM at every Step. |
| Calibration of Weighing Scales can be done through
SCADA. |
| Provision of Creating and Storing Up to 20,000
Recipes in PC & 20 Recipes in PLC as part of day schedule. |
| Provision of Mixer Hold, Cycle Hold in case of any
Abnormality. |
| Provision of editing Schedule On-Line. |
| Provision of editing Recipe On-Line. |
| X-Y Plotting of Data like Mixing Temperature, Energy,
Motor RPM, Motor Current, RAM Pressure etc in addition to CIRCULAR Plot. |
| Connectivity of Smart Control System with Mixer
Drive, Batch off PLC, Twin Screw Extruder PLC over Profibus. |
| Query based Graphical Production Reports
in addition to Statistical Reports (Standard deviation, Six sigma, Cp, Cpk) for
Weighment. |
| Internet Smart Support service allows our Experts to
perform any sort of Troubleshooting on the System via Internet from anywhere in
the World. |
| |
| Typical Screen Shots |
|
|
| |
| Contact us
to know more..... |
| |
